TechieYan Technologies

Industrial Safety System

industrial safety system project by TechieYan Technologies

Abstract

This industrial safety system project aims to decrease the damage caused by fire outbreaks in industries due to leakage in petroleum, chemicals, and kerosene oil, which results in human loss and property damage. It is important  to have a system in every place that can keep locations secure and appropriately give an alert in case of an emergency. It can also send the information to the Occupational Safety (OSH) team so that they can save and help the people in the workplace. The Arduino (UNO) system is built in such a way that it can detect hydrogen sulfide using MQ-136 gas and fire using a flame sensor. The MQ-2 gas sensor is used to detect smoke and methane, while the DHT-11 sensor is used to record temperature and humidityIf harmful gases get leaked the sensors get active and send the information to the Arduino and the buzzer gets active and gives an alert to the people nearby.

Introduction

Industrial safety system was developed to protect those working people from danger. The chemical reactions are protected by the industrial safety system , which also secure the environment and the plant itself. Over 4 million people worldwide pass away from injuries each year. In 2015, India reported 413,457 accidental injury-related fatalities. The manufacturing sector contributes significantly to injury morbidity and mortality. This project helps to reduce the risk to the workers working in the industry. If any harmful gas is leaking or a fire accident may happen then this device gives an alert to the worker so that they can save their lives. The main advantage of this industrial safety system project is that accidents can be avoided, and immediate action is taken by the people

Components Required

Hardware Requirements

  • Arduino Uno :  Arduino Uno is a microcontroller from Arduino Family,  a friendly board based on the ATmega328.. 
industrial safety system Arduino circuit

For more details,  pinout and datasheet, you can visit : https://docs.arduino.cc/hardware/uno-rev3

  • DHT11: DHT sensor is used to measure the temperature and humidity. It uses a capacitive humidity sensor and a thermistor to measure the surrounding air.
  • Flame sensor: it detects the flame and responds to the presence of the flame.
  • Gas sensor (mq2,mq136): There are many MQ sensors but the best for alcohol detection is Mq-2,136. This sensor provides both digital and analog output.
  • Buzzer: The buzzer is an electric-sounding device that generates sounds.
  • LED: A light-emitting diode (LED) is a semiconductor light source that emits light when current flows through it. 

Software Requirements

Arduino IDE : Arduino IDE (Integrated development environment) is software that is used to dump the program into boards. Arduino- IDE’s primary use is to build electronics-related projects. Arduino is an open-source platform simple and easy-to-understand platform for coding.

HOW TO INSTALL ARDUINO IDE CLICK ON THE LINK :

http://techieyantechnologies.com/2022/10/installation-of-arduino-ide/

Block diagram

The following block diagram, dht11, flame sensor, the gas sensor is an input device that sends data to Arduino. Buzzer and led are output devices that receive information from the Arduino  

block diagram of industrial safety alarm system

Flow Chart

A flowchart is a diagram that shows a process’s steps in proper order. Similarly, the following flowchart talks about the steps involved in the project and the sequential flow of the code also. So, as it starts, first, the flame sensor, dht11, mq2, and mq136 detect the presence of harmful chemicals, high levels of humidity, and the presence of fire.  If the sensor detects any of this then the led and buzzer get activated. Else the buzzer and led are turned off

flow chart of industrial safety system

*website used to make Flow Chart and Block Diagram :  https://www.lucidchart.com/pages/

Pin Wiring

Gas Sensor

Gas sensor has 4 pins

The following pin connection is about the connection of the gas sensor with Arduino Uno. The gas sensor has 4 pins, the MQ-2 is connected to 5v of Arduino Uno, the analog pin is connected to A0 and the Ground (GND) is connected to the GND of Arduino UNO.

pin connections of industrial safety system

Flame Sensor

Flame sensor has 4 pins

The following pin connection is about the connection of the gas sensor with Arduino UNO. The flame sensor has 4 pins, the flame  is connected to 5v of Arduino UNO, the analog pin is connected to A5 and the Ground (GND) is connected to the GND of Arduino Uno and the digital pin is connected to d11 of Arduino UNO.

flame sensor pin connections of industrial safety and alarm project

Buzzer

Buzzer has 2 pins

The below pin connection is about the connection of the buzzer with Arduino Uno. The buzzer has 2 pins, the Buzzer is connected to the GND  of Arduino Uno. The other pin is connected to D13 of the Arduino nano.

Buzzer pin connections of industrial safety project

LED

LED has 2 pins

The pin connection is about the connection of the led with the Arduino Uno. LED has 2 pins, the LED is connected to 5v of Arduino UNO. And the other pin is connected to digital pin  D11 of Arduino UNO.

LED pin connections to Arduino for industrail safety alarm project

Lm138

Lm138 has 4 pins

The following pin connection is about the connection of the gas sensor with Arduino Uno. The gas sensor has 4 pins, the MQ-136 is connected to 5v of Arduino Uno, the analog pin is connected to A0 and the Ground (GND) is connected to the GND of Arduino Uno.

smoke detector sensors pin connections to Arduino for industrial safety system with smoke detection project

Circuit diagram

Follow the below circuit diagram to understand the connection made to different devices.

Note: Make sure to take proper precautions while connecting the components.

circuit diagram of industrial safety system with alarm

Working

The next step after setting up the connection is to upload code to Arduino Nano and power it. When the system is turned on, Arduino gets input from the sensors, if any harmful gas is detected, the flame is deleted, or rises in humidity then the buzzer and led will be turned on else it will be off.

Conclusion

Hence, we developed the industrial safety system project. Our approach presents that the safety and health of workers should not be sidelined. these aspects are important in product development because they will increase production.

Working Code

 #define MQ137 A0              //smoke sensor pin connecetd to pin A0 of Arduino Nano
 #define MQ138 A1 
 #define Buzzer 8             //buzzer pin connecetd to pin 8 of Arduino Nano 
 #define LED 13               //LED pin connecetd to pin 9 of Arduino Nano 
 #define Thres_Val 460        //Threshold value of MQ3 reading should  be trigger
 #define flamePin 4
 int Flame = HIGH;
 int value1;                   //integer value is define to store the output of MQ3 sensor
 int value2;
 
  void setup() 
{
   pinMode(MQ137, INPUT);       //Set MA3 as INPUT device
   pinMode(MQ138, INPUT);       //Set MA3 as INPUT device
   pinMode(Buzzer, OUTPUT);     //Set Buzzer as INPUT device
   pinMode(LED, OUTPUT);        //Set LED  as INPUT device
  pinMode(flamePin, INPUT);
  Serial.begin(9600);
}
void mq137() {
   value1 = analogRead(MQ137);           // reads the analog value from smoke sensor
   Serial.println(value);
  if ( value1 > Thres_Val )             //if smoke is detected
   {
     digitalWrite ( LED , HIGH );     // turns the LED on
     digitalWrite(Buzzer,HIGH);       // turns the buzzer on  

 }
 else {
     digitalWrite(LED, LOW);          //  turns the LED off
     digitalWrite(Buzzer,LOW);        //  turns off 
     }
    delay (500);                      
 }
 void mq138() {
   value2 = analogRead(MQ138);           // reads the analog value from smoke sensor
   Serial.println(value);
  if ( value2 > Thres_Val )             //if smoke is detected
   {
     digitalWrite ( LED , HIGH );     // turns the LED on
     digitalWrite(Buzzer,HIGH);       // turns the buzzer on  

 }
 else {
     digitalWrite(LED, LOW);          //  turns the LED off
     digitalWrite(Buzzer,LOW);        //  turns off 
     }
    delay (500);                      
 }


void flamesensor() 
{
  Flame = digitalRead(flamePin);
  if (Flame== LOW)
  {
    digitalWrite(buzzerPin, HIGH);
    digitalWrite(LED , HIGH);
  
  }
  else
  {
    digitalWrite(buzzerPin, LOW);
    digitalWrite(LED , HIGH);
  }
}
void loop(){
  }

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